The general principle of the development of material processing technology from prehistoric times to the present day is how to make details on inaccurate equipment for more accuracy. And it all started with a workbench, its prototypes are found during excavations of Stone Age settlements. It is quite possible to build a workbench, and a full-fledged one, with your own hands, and this will not only save a significant amount, but also simplify, facilitate work and improve its result.

Three mistakes

Amateurs, sometimes, judging by their designs, very experienced, knowledgeable and diligent, sometimes make workbenches for themselves, on which, figuratively speaking, a tank can be smashed with a sledgehammer. They take a lot of time and labor, and hardly less money than a good branded amateur workbench. Repetition in the design for own use of industrial prototypes designed for intensive work in 3 shifts and a static load of more than a ton, with a service life of 20 years is one of the common mistakes development of workbenches of their own design.

The second is the neglect of vibrations. Not a clearly felt “play” or “recoil”, but a small tremor that significantly complicates the work and reduces its quality. Vibrations are especially strong in workbenches on a metal bed.

Third - repeat carpentry or locksmith workbenches; perhaps with some tweaks to your liking. Meanwhile, there are many designs of workbenches for home / amateur work of a different nature. There are workbenches that are more or less specialized or, on the contrary, universal, temporary from improvised materials, etc.

In this article we will figure out how to make a workbench taking into account these errors, firstly, simpler and cheaper according to the range of needs and / or hobbies of the craftsman. Second, how to make a workbench general purpose or universal for special conditions use - in a cramped garage, for carpentry at a construction site from improvised trash, home for fine precision work, for children.

About universal workbenches

Among branded products, sometimes very expensive, you can find "universal" workbenches in the form of a carpenter's workbench with a lid without a tray, a complete bench vise on a wooden cushion, and a clamp for installing them, like the one in the photo:

“Universal” prefabricated workbench

This is the wrong decision, not only because the wooden countertop deteriorates from carpentry. The main thing that is bad here is the technological fluids used in metal processing - oil, kerosene, etc. The wood impregnated with them becomes much more combustible. Self-ignition is also possible; remember, it is strictly forbidden to accumulate oiled rags in production. The approach to designing the countertop (board, cover) of a universal workbench needs a different one based on what kind of work it is mainly used for - thin or rough, see below.

work bench

In the West, amateur / home workbenches with a type-setting worktop framed by a side are widespread. Drawings of such a "working bench" are given in fig. Under the locksmith, the lid is covered with a sheet of steel 1.5-2 mm thick and a vice is placed on the pillow.

The workbench dampens vibrations well; You can make it from pine or spruce. But the design is complicated, it is inconvenient to work with lengthy materials and furniture on such a workbench. Therefore, we will first look at how to make the most common carpentry workbench, then garage and metalwork. Next, we will try to combine them into a universal workbench and see what we can come up with on this basis for special needs.

The composition of the workbench

The workbench of "our" type (conditionally, since it is impossible to establish its origin exactly) consists of:

• Underwork (in carpentry workbenches), or bed (in metalwork), ensuring the stability of the entire unit and the ergonomics of the workplace.
• Covers, box-shaped or in the form of a tray, giving the work area the necessary rigidity.
• Shelves; possibly with a tray, nests, and stops on which work operations are performed.
• The apron on which the tool is hung. The apron is not a mandatory accessory of the workbench, it can hang on the wall or be replaced by a pedestal, rack, etc.

Note: workbench height approx. 900 mm. The length and width are selected according to the place of installation and the type of work within 1200-2500 and 350-1000 mm, respectively.

A lid with a shelf is most often made at the same time, one-piece, and is simply called a lid, benchtop or table top. To dampen vibrations, the shelf is always made on the basis (bed, substrate) of wood. In a locksmith's workbench, the bed is covered with a steel sheet from 2 mm thick and can be made of coniferous wood. Its overall strength is sufficient, and the steel tire protects the tree from local damage and ingress of technical fluids. In a carpenter's workbench, a bed made of high-quality (without knots, strands, and other defects) solid small-layer wood (oak, beech, hornbeam, elm, walnut) serves at the same time as a shelf; -layer construction, see below.

The traditional construction of the bench, on the contrary, is collapsible from the same wood as the joiner's shelf. This comes from the master covens of the past, who transported their equipment from customer to customer on a cart. It is from the bed / underbench that you should start developing your workbench no worse, but simpler than traditional ones.

Bed: metal or wood?

A stationary wooden workbench has advantages over that on a steel frame, not only in lower cost and labor intensity. Wood, firstly, is not plastic. A workbench on a wooden base can be broken, but if the wood is used seasoned and impregnated, it will never buckle. Secondly, the tree perfectly dampens vibrations. The foundations of your buildings are not reinforced vibration-absorbing ones, like workshops at a factory, are they? And the overall strength and stability of the bed of a home workbench will be fully provided by coniferous commercial wood of ordinary quality.

The design of the wooden frame of the workbench made of boards 120x40 is shown on the left in fig. Permissible static load - 150 kgf; dynamic vertically down for 1 s - 600 kgf. Corner posts (legs) are assembled on self-tapping screws 6x70 in a zigzag (snake) with an indent from the edge of 30 mm and a step of 100-120 mm. Double-sided fastening; snakes on both sides of the package are mirrored. Intermediate support beams are fastened with steel corners on self-tapping screws; edge - with pairs of self-tapping screws at the spikes of the racks and, outside, with corners.

If a beam of 150x50 or (180…200)x60 is available, the design can be simplified, as shown in the center in fig. The bearing capacity will increase to 200/750 kgf. And from a bar 150x150, 150x75 and (180 ... 200) x60, you can build a frame that can carry 450 kgf in statics and 1200 in dynamics, on the right in Fig.

Note: any of these beds is suitable for both carpentry and locksmith workbenches. A box-shaped cover is placed on it under the carpentry (see below), and under the locksmith a tray from a 60x60x4 corner with welded 4 mm strips above the intermediate beams. A wooden pillow is placed in the tray and covered with steel, also see below.

If there is no welding

An all-wood workbench, without the need for welding to manufacture it, can be made according to the scheme on the trail. rice. The “chip” here is in the tabletop, glued from a 75x50 bar and fastened with ties. If the beam is oak, then permissible load- 400/1300 kgf. Corner posts - timber 150x150; the rest is timber 150x75.

Metal

It happens the other way around: metal is more accessible than wood, and there is welding. Then the workbench table for a load of 100/300 kgf can be assembled according to the drawing on the left in fig. Materials - corner 35x35x3 and 20x20x2. Drawers are galvanized. The disadvantage is that it is impossible to make an opening at the bottom for the legs, the structure will lose its ability to carry a dynamic load.

Under a load of 200/600, a more convenient metal workbench is suitable according to the scheme at the top right of a professional pipe 50x50 (corner posts), 30x30 (other vertical parts) and a corner 30x30x3. The plank cushion of both workbenches is laid only across (bottom right) from tongue-and-groove boards (120 ... 150) x40.

Shelf - steel 2 mm. The shelf is attached to the pillow with 4x (30 ... 35) self-tapping screws, a pair from each edge of each board, and along the extreme boards - with a step of (60 ... 70) mm. Only in this design, the workbench will show the specified load-bearing capacity.

These workbenches are already universal: under the carpentry, the lid is turned over with the wooden side up or adapted, as described below. The locksmith's vise is mounted on a wooden cushion, but is not fastened with a clamp. A collet anchor under the M10-M14 bolt is driven into the vice cushion from below, and a through hole is drilled under it in the cover. A washer from 60x2 is placed under the bolt head. This solution is convenient because it is possible to use inexpensive non-rotating vise.

For carpentry

The lid of the carpentry workbench, in contrast to the metalwork, is tightly attached to the workbench and is box-shaped, for general rigidity. The best mounting option for a non-separable workbench is steel corners and self-tapping screws. Podverstache can also be a steel bed from those described above.

How a traditional carpentry workbench is arranged is shown in pos. And rice; accessories to it in pos. B. The workbench (in this case, this is a separate device) is used to work with a long length. The emphasis in its groove is made from a wedged trimming of the board, see below. It is advisable to drill a longitudinal row of holes in the board and fasten it into the sockets with sunken cone-head bolts. The traditional construction of a carpentry underbench is shown in pos. G, but - see above.

The cover of the carpentry workbench can be made cheaper by making a 2-layer, pos. Q. Then high-quality hardwood boards will only be needed for a shelf. They lay it down, laying the boards with “peas” of annual layers alternately up and down, in order to avoid warping. The flooring of the shelf is first rallied with PVA glue or carpentry, tightly squeezing with a clamp or wrapping it with a cord; put on a pillow on the same glue. The skirt of the lid is assembled separately with glue and through spikes (insert at pos. B) and is attached to the pillow-shelf package with self-tapping screws.

Vice for carpentry

All-wood carpentry vices, front and chair, are now almost completely replaced by a vice with a metal screw clamp, pos. D; their device is shown in pos. E. Some remarks are needed here.

First, you need to put 2-3 steel washers under the head of the clamping screw, otherwise it will quickly eat through the pillow (4x4x1 cm piece of wood). Second - if the nut is not custom-made and not purchased shaped, then get at least for a while a set of taps for the thread used. In this case, do not try to use too thick a screw for evenness and smoothness of the clamp; M12-M16 is enough.

The nut of a home-made clamping pair is welded onto a base with a diameter of 60 mm or more, square, from 70x70 mm. It is not necessary to sink it into the clamp pad, so it is less likely that the nut will be torn off when clamping. But the thread will ugly lead away from welding, you can’t drive it away with a bolt. The thread of the welded nut will need to be tapped along complete scheme, as when cutting: the first tap - the second - the third (if included in the kit).

Note: the nut welded on the base must be allowed to rest for at least 2 hours before the thread passes, so that the residual deformations “subside”.

Vice and carpentry for a locksmith

The vise on the locksmith's workbench is installed in the corner (see the inset in the figure), so that as much as possible of the dynamic loads during metal processing falls vertically on the corner post. The location of the cross beams and intermediate vertical racks of a workbench with a stationary vice is desirable to be made a little asymmetrical, placing them at smaller intervals towards the corner with a vice. The installation of the vice is also carried out starting from the corner:

• A collet anchor is driven into the wooden corner post under the mounting bolt, and a high nut or threaded sleeve is welded into the metal post (attachment point 1 at the bottom left in the figure);
• If the fastener is welded, thread with taps, as in a homemade carpenter's vice nut, see above;
• Put a vice temporarily on 1 bolt and mark holes for fixing points 2, 3 and 4 in place;
• The vise is removed and through holes 2, 3 and 4 are drilled;
• Put a vise on the bolts 1, 2 and 3;
• For fastening to bolt 4, a jib U is placed under the cover (tabletop) from a wooden beam from 60x60 or a professional pipe from 40x40. It is not necessary to fix the jib, but it should rest from under the bottom against the upper frame (strap) of the bed, but not against the table top!
• Attach the vise finally to the bolt 4.

Note: stationary power tools are also fixed in the same way, for example. emery.

Under the carpentry

A locksmith's workbench can also be adapted for carpentry work if you drill 2-4 pairs of holes in the tabletop for fixing the carpentry stop (on the right and in the center in the figure). In this case, round bosses are screwed to the bottom surface of the stop with self-tapping screws; plugs fit well plastic bottles, they withstand tight landings many times.

Garage workbench

A workbench in the garage cannot be made optimal in terms of ergonomics of the width of the workplace - the dimensions of a standard box 4x7 m with a car standing in it do not allow. For a long time already, through trial and error, the width of the garage workbench was determined at 510 mm: it is quite convenient to turn between it and the hood, and you can more or less work. A narrow workbench under a heavy load (for example, a motor taken out for bulkhead) is unstable, so it is made attached to the wall. Often - angular, this increases stability, but any wall-mounted workbench "responds" stronger than a workbench-table of the same design

The scheme of the device of one section of the garage workbench is given in fig. In this design, an ingenious method of additional damping of vibrations is used: cells of the frames of the cover and the lower shelf of the edge farthest from the corner different sizes. The accuracy of the installation of the crossbars is +/- 1 cm. For the same purpose, the cover and the lower shelf are made of chipboard 32 mm thick and covered with linoleum instead of steel. For garage work, its durability is sufficient; replaced without difficulty.

Fastening to the walls - self-tapping screws from 8 mm or bolts from M8 with a pitch of 250-350 mm. Deepening into a stone wall 70-80 mm; in wooden 120-130 mm. Propylene dowels are placed under the screws in the stone wall; for bolts - collet anchors.

More for the garage

Another version of the garage workbench is already on the wall, and on the wall, on the left in fig. It can only be mounted on stone walls. Bench board folding 2-layer; each layer of plywood 10-12mm. Opening under the machine with a stepped inner edge. In this case, a “milling cutter” means a mini-drilling machine with a movable rotary table and a workpiece clamp. The design is convenient in that the chips fall immediately onto the floor.

If your car is something like a Daewoo or Chery with a 3-cylinder engine, and the garage is very small, then you can put a folding mini workbench with a lifting table top in it, on the right in the figure; it will also fit into the house for fine work (electronics, precision mechanics). The tabletop is suspended on a piano hinge, the legs are on card hinges. For folding, the legs are tucked under the tabletop (it would be useful to tie them with a leg), and the tabletop is lowered.

Note: for a cramped garage with an ordinary city car, a folding workbench-box may be optimal, see the video below.

Video: folding workbench box

Home station wagon

At home, they are engaged in smaller, but painstaking technical creativity: soldering, modeling, watchmaking, artistic sawing out of plywood, etc. For fine fine work, a universal workbench is suitable, the drawings of which and its accessories are given in fig. The resistance of the work surface and its vibration absorption in this case are not as important as evenness, smoothness and some adhesion (“stickiness” of parts), so the table top is covered with linoleum. Locksmith vices for this workbench need small, with screw clamping.

More about plywood

In fact, it is undesirable to work with metal “roughly” on plywood, because. she calls back well. If, however, the pillow of the board of the locksmith's workbench is nevertheless made of plywood, then a frame (frame) must also be glued to its bottom on the PVA, also made of plywood, see fig. Then it is desirable to cover the upper (working side) first with unlined linoleum, and then lay steel on it.

To the rising shift

Another case where making a workbench out of plywood is justified is a student's workbench for a child. Pedagogical considerations play a role here: let him learn to feel the material and not to beat for nothing, but to work carefully. For the same purpose, the masters of the past deliberately gave students a bad instrument.

Workbenches in the country

When country house or other light wooden structure is still being built, there is no time for bench wisdom, at least something is needed on which simple carpentry work can be done. For such a case, hastily you can put together a carpentry workbench for giving from improvised materials, on the left in fig. The design is remarkable in that it clearly and fully embodies the principle: we do good things with bad equipment.

For subsequent work on the arrangement of the dacha, a mini-workbench is useful, on the right in fig. With a minimum consumption of material and an extremely simple design, it is stable enough for ordinary carpentry work in all respects, because. the middle of the workbench is supported by a pair of struts. If you put them on bolts, the workbench will turn out to be collapsible and stand in the pantry from weekend to weekend. For disassembly, after releasing the struts, the spacer is removed with them, and the legs are tucked under the board. Finally, for a summer residence, inhabited permanently or all summer, with a master owner, by the way, you will have a more complex, but fully functional folding workbench, see the video below.

In the garage or in the workshop it is necessary to store various tools, and workplace should be comfortable. To do this, you need to buy a metal workbench, the most adapted to the type of activity. It is stronger than wood, its service life is almost unlimited. The information provided in the article will help determine what the workbench should be.

All workbenches are classified according to their purpose as follows.

1. Metal workbench: its basis is a rigid frame made of metal corners and a lid on which a vice is attached. The margin of safety of such a workbench must be such that the structure can withstand a strong blow from a sledgehammer. This is necessary for the processing of metal parts.
2. A carpentry metal workbench: in terms of its structure, it does not differ significantly from a metalwork workbench. For convenience, it can have a height-adjustable cover and a special stop for planing boards.
3. Carpenter: has a large size, which is necessary for the assembly of door blocks and window frames. Can be equipped with a circular saw.

Any of these workbenches can be universal, adapted for different types works. In addition, by design, metal workbenches can be divided into the following types.

How to make a workbench yourself

Metal workbenches, the price of which can be several hundred dollars, should not be in a hurry to purchase. In the presence of necessary tool and the skills to work with them, you can make a metal workbench with your own hands. For work you will need such materials, fixtures and tools:

• steel sheet (thickness is regulated by the purpose of the workbench);
• metal corners(50 × 50 mm) and pipes with a diameter of 40-50 mm for the manufacture of legs and frame;
• Bulgarian;
• welding machine;
• electric drill with a set of drills;
• file;
• roulette;
• screws, nuts;
• a hammer;
• paint on metal, brush.

Ten rules for making a workbench

Step-by-step instructions for making a metal workbench

Using the drawing, you need to make all the parts in accordance with the indicated dimensions, and then connect them by welding. The whole process can be divided into the following steps.

How to properly operate a workbench

A metal workbench does not require special care. Its service life is practically unlimited. It is enough to follow the following rules:

1. After work, all tools should be put away in their places.
2. The shavings are swept into a scoop with a broom, after which the countertop is wiped with a rag.
3. Spots of oil and paint are wiped with a rag soaked in gasoline.
4. The tabletop, legs and drawers are periodically painted: this is necessary to protect against corrosion (especially if the operation is carried out in a room with high humidity).
5. At the end of work, all power tools and appliances are disconnected from the mains.

Using the recommendations outlined in the article, any craftsman can choose suitable special furniture for the workshop or make it on his own, saving a lot of money.
In conclusion - a video about what a convenient metal workbench should be like.

If you like to work with your hands, then a workbench will come in handy. From metal, such a design can be made independently. It will consist of a countertop, which is fixed on a metal frame.

Design features of the product

A metal workbench can be carpentry or metalwork. The first variety is quite simple to manufacture, but on the surface of the tabletop it will be possible to work exclusively with wooden parts. This version of the product assumes the presence of a cover made of wood or treated with linoleum. If you try to work with metal workpiece on a carpentry workbench, the coating will absorb oils, and metal chips will damage the surface. Joiner's workbenches are made of wood, therefore they are not as stable as compared to metal ones.

Locksmith structures are most often used in the garage. With the help of such equipment, you can work with metal blanks. Such a piece of furniture in the workshop is universal. It is important to determine before starting work whether the countertop will be single or multiple.

A metal workbench will include a bench, a lid, and a table. The penultimate element should be endowed with three-layer sides. Metal structures are made using MDF or a thick plywood sheet, which is additionally covered with a metal sheet. It is important to exclude the presence of sharp corners that may be at the countertop, which will prevent injury. It is important to provide the table with drawers that will be needed to store inventory. It is necessary to equip these components with guides that will prevent accidental falls. If there is a need to protect the wall near which the table will be installed, you can install a special screen on it.

The legs should have a large surface area as well as excellent strength. They are additionally reinforced with each other at the bottom. It is recommended to place a shelf for varnishes, large tools, and accessories at the interface points. Most often, steel workbenches are equipped with two discs that have stoppers. The presence of the clamping screw is important.

Preparation before starting work

A metal workbench can have completely different dimensions, however, the width of 60 cm can be used as the most optimal. While the length can be equivalent to 1.5 meters. The frame is recommended to be made from a profile pipe or sockets and light sources should be located near the table. For cutting metal, it is best to use a grinder. Prepare metal corners, the thickness of which is 3 cm. Their size should be 40 x 40 mm. Steel profiles with a cross section of 30 x 50 millimeters are also suitable. You will need a metal strip to secure the desktop to the frame.

When a metal workbench is made, the worktop is usually made of dry boards, the thickness of which is 50 millimeters, while the width of this element can vary from 100 to 150 millimeters. In the process of work, you will need galvanized metal with a thickness of 2 millimeters. Strips of the same material will be needed to form the sides, which will protect against sparks. The length of one such strip should be equivalent to the length of the working surface.

Work on the manufacture of a workbench

If you decide to make metal drawings, it is recommended to prepare in advance. Parts are cut to size, and you need to connect them together by welding. If there is no need to install additional shelves, then the structure must be reinforced with stiffeners, which must be made from the same corner. They should be installed, stepping back from the floor surface 10 cm. The same distance steps down from the edge of the countertop. The same manipulation is carried out with the central part of the table. In order to provide a higher leg, square steel plates are welded on.

Features of the assembly

The drawing of a metal workbench, which is presented in the article (see photo above), will allow you to carry out the work correctly. After the main structure is assembled, you can start working on the frame. Using square steel corners with a side of 50 millimeters, you need to form a frame. Its length should be 20 cm longer than the dimensions of the structure. This is required to secure the vise. Then, in the place where the desktop will be strengthened on the main structure, steel strips should be welded, while the structure from the corners is installed on them. Among other things, it will be necessary to strengthen the protective screens.

If you decide to make a metal workbench with your own hands, in the corner that is used for rigidity, as well as in the countertop, you should drill holes to which the boards will be fixed. Most often, self-tapping screws with countersunk washers are used for this. In the next step, the tabletop can be covered sheet metal, which is reinforced with self-tapping screws in advance drilled holes. Shelves can be painted or treated using a fire retardant. To ensure more comfortable work, the part can be rigidly fixed. For this, a vice is used, which has parallel jaws. All processed elements can be fixed.

Finally

As you know, a metal workbench is very afraid of moisture and corrosion. In order to extend the life of the product, it is possible to process it with a special paint intended for working on metal. This will make the design even more attractive in appearance.

I want to weld a workbench in the garage. Locksmith, as in the workshop.
To cook on it, and sharpen, and screw the vise, and put tools in boxes.

I was able to visualize my intentions. For a long time I went through different layout options and figured out the dimensions. I think I found the best option for me.

Metal parts are marked in blue, wooden parts are in yellow.
The tabletop will be made of a 50mm thick board, girded with a 50x50x4 corner and covered with a 2mm metal sheet. The frame of the workbench will be welded from a profile pipe 60x40x2. Stiffeners will be welded from a 40x40x4 corner. Shelves and side panels will be made of 30mm boards. From the 40x4 strip, guides for attaching the side panels will be made. The boxes will be welded from 2mm metal and mounted on a powerful skid.

For the purchase of metal, we agreed with Diky to order a Gazelle for two in order to pay less, and on Saturday at 8:30 in the morning, in order not to stretch it out for the whole day, we went to the metal depot.

The weather was slippery and with a cold wind. A loader in a tattered army pea jacket, who looked like he was suffering from a hangover, took out wet metal for cutting. Nearby, in a puddle, lay a dirty carrier with a grinder connected to it. Cut off pieces of rolled metal plopped into a slushy puddle. The ordered Gazelle was waiting nearby. It was getting light.

Do not consider me a maniac, but after arriving at the garage, I washed with water and wiped dry grubby rusty pieces of freshly bought metal. Anyway, clean it before painting, otherwise it will be more pleasant to work with it.

On that harsh January morning were bought:
1. Corner 50x50x4 6.4 meters
2. Pipe 60x40x2 24 meters
3. Corner 40x40x4 6.75 meters
4. Strip 40x4 8 meters
Only 121 kilograms of metal for 4000 rubles.
Now I will cook my workbench.

Cutting the main parts of the frame took two evenings, a total of five hours.
In total, it turns out that the skeleton of the workbench will consist of 45 welded parts.
The tags indicate what it is and where to weld it.

Now you can safely put everything on the back burner and surrender to the thick fetid sticky quagmire of everyday hopeless routine.

Welded brackets for the toolbar above the workbench.

And the base for a homemade countertop is welded.

The crossbars of the base for the worktop are welded flush with the corner. For this, figured cutouts are made in the crossbars. Here's a little sketch of what it looks like:

In the meantime, scalded the instrument panel brackets.

Overlays from 4mm strip reinforced loaded joints.

Welded 24 brackets for the side panels. The panels will be plywood - cheaper than metal and look better.

Brackets give additional rigidity to the entire structure.

I want to cover the countertop with a sheet of metal 4mm or 5mm. There is an office on Moskovsky Prospekt that immediately cuts sheets of metal to size. I need a 2200x750 sheet.
If you take a sheet of 2500x1250, then two good pieces will remain (2200x500 and 300x1250) or (2500x500 and 750x300), which can also be chopped into the desired size.
If such pieces are useful to someone, then [b]let's cooperate, otherwise it's a little expensive for one.

I made boxes from 15mm plywood. Assembled with 80mm screws. Each box contains 20 screws. It came out strong just the way I like it.

The size of each box is 0.6m x 0.7m x 0.2m

The sled was fastened by welding. I learned how to weld a 1mm tin to a 4mm strip with a 3mm electrode at a current of 100 amner. It's like putting a 3-liter V8 car engine in a food processor. It was just that the TIG was lazy to uncover. What's more, it's so secure.

Now I'm thinking about different options facades.

This completes the welding phase. Ahead is a carpenter and a painter. Still in a trifle locksmith and electrically conductive.

Painting the frame of a homemade workbench.
I asked the seller to recommend a good paint.
- Wah, what a good paint, I swear by my mother! - he answered, holding out a can of paint over rust with metal chips for 500 rubles.

Covered the table top edged board 150x40. I fastened the boards to the frame with self-tapping screws 4.0x35. I used 60 screws in total.

I sanded the surface a little so that the sheet of metal lay denser.

Watered about protecting the tree from fire. Impregnated wood cannot sustain combustion on its own.
When the impregnated wood is heated, a melted film is formed, which does not burn and limits the access of oxygen to the surface. The manufacturer of my impregnation declared group I of fire retardant efficiency - the highest.

Of course, this does not allow you to cook metal directly on the surface of the workbench. All the same, if the boards do not catch fire, they will char. To organize a welding post, I plan to weld a removable grate that will reliably protect the surface of the countertop from thermal exposure.

After drying, I will cover the countertop with an already prepared 4mm metal sheet.

Covered the countertop with a 4mm sheet of metal. The sheet was attracted to a wooden base with rows of self-tapping screws with a hidden head. The tabletop turned out to be monumental.

Shields of 10mm plywood closed the extra openings in the frame of the workbench.
Pictured is the paint shop.

Has registered on a table-top of permanent tenants - a grinder and a vise. On a hefty tabletop, they are lost.

1) What is the best way to cover bare metal on a countertop? I'm leaning towards a rust converter, which will create a strong protective film and be easy to renew if necessary. Maybe there are better ideas?
2) Where can I get a sturdy chair with adjustable height?

P.S. I think it will be interesting for those reading this thread - a bourgeois site with a bunch of ideas for welded tables and other welded things: http://www.pinterest.com/explore/welding-table/ You can find the manufacturing process for everything presented on the links.

Nevertheless, he decided and smeared the countertop with a rust converter. It is necessary to smear with a thin uniform layer.

While the countertop was drying finished with shelves in the left drawer

Well, in general, smearing the countertop was not a bad idea. It really turned out to be a film, as if varnished. True, it is not covered very neatly, but it is really easy to restore - because. the film is easily dissolved by a new portion of the transducer and dries again, hiding all old damage.

From the big one - it remains to make a panel for tools and place fasteners on it for everything-everything-everything.
I want to hang a sheet of plywood or solid furniture board 15mm thick and 2.2 meters x 1 meter in size. If anyone has one, I suggest an exchange for a sheet of metal 4mm 2.2 meters x 0.5 meters (left from the countertop).

Well, actually, for the sake of what ...

Test passed

Class! You no longer have to huddle with hand-held power tools on stools, lay out tools, fasteners, screwdrivers, taps and tape measures on all available shelves and nooks and crannies around and look for them, forgetting where you put them - everything is in one place and at hand.

Installed the instrument panel. Solid, from 21 mm plywood.

4 corners 50x50x4 plus plywood 21 mm plus 16 bolts 8x40 equals to hang tens of kilograms of tools without fear of breaking something

Facades for drawers made from the remnants of the 21st plywood

That's all.
The dream workbench is ready. In some places, something came out crooked, but I am very pleased with the result.

The net weight of the workbench exceeded 200 kilograms. Worktop area 1.65 square meters, instrument panel area 2.2 square meters. The total volume of the left and right pedestals is almost one cubic meter. A feature of the workbench is that you can sit behind it when working with TIG, and the tabletop covered with a 4mm metal sheet is not afraid of mechanical damage. Roomy shelves, drawers and panel allow you to conveniently store almost all the tools I have, providing convenient quick access to it.
Here is such a homemade workbench of dreams.
I think my great-grandchildren will work on it.

P.S. And after a little refinement, you get an excellent dressing table)) -816- http://gazeta-v.ru/catalog/detail/192_vizazhist_i_fotograf/15464_grimernyy_stol_svoimi_rukami/

Well, to put a bullet in the project a few more photos.

Self-tapping screws are screwed in and out quickly and easily (with a screwdriver, of course).

Over time, I will add wrenches, holders for drills and screwdrivers, a paper towel holder, and, well, additional lighting. Thankfully for two square meters there is room to expand. I made an awesome piece. Satisfied like an elephant.

Firstly, the small vise could not withstand the load and burst.

Instead, more powerful vices are installed. On one side they have a five-pointed star cast, on the other - the numbers 1958 - probably the year of issue. So they are 56 years old? Hope they last me the same. In general, a good vise is the pride of the master.

The photo shows that the table top does not protrude beyond the dimensions of the table at all. Therefore, when attaching a vice to the bolts, it will not be possible to crawl from below to tighten the nut. I thought so. The vise and sharpener are fixed to the tabletop with anchor bolts. Looks neat and holds deadly.

Secondly, it turned out that the deep drawers in the right cabinet are not very convenient. It would be better to make them smaller. I will invent some organizers inside them.

The rest turned out great. All tools in one place, in plain sight and always ready. On a large tabletop there is also where to decompose.

You can purchase some items from this blog in our VKontakte group:

Any economic man needs his own equipped workplace for storing tools and performing carpentry and plumbing work. In that case, just necessary element the workplace will become a workbench, and now we will tell you how to make a workbench on your own.

Indeed, in order to buy it, you will need to shell out a significant amount and, in addition, choosing the right size for your room is a rather difficult task. But if you do it yourself, you can choose the required size of the workbench with an accuracy of up to a centimeter.

What workbenches are

A workbench is a desktop on which the master performs manual work on the processing of wood, metal and other parts. Self-made workbenches are installed in the garage, in the country and even in the apartment. The workbench is equipped with various additional devices that may be needed during work, such as stops and vices. In addition, containers are installed in workbenches for storing various tools and even documentation. By type of work, joinery, carpentry and locksmith workbenches are distinguished.

DIY workbench video:

Carpentry workbench

A standard carpentry workbench has this design. The main parts are the benchtop and the benchtop. Podverstache looks like a rack (usually two), which are interconnected by wooden bars. The material of this table element is usually pine or other soft wood.

The workbench or lid is made of hardwood, such as oak, and has a thickness of up to 8 cm. The surface of the board is covered with drying oil. If you are going to assemble a workbench with your own hands, then you should know what additional devices you need to install on the countertop.

Note!

First of all, it should be a vice located in the front and used to fix parts.

In the back, you need to make a recess for storing small tools in it. On the edge of the workbench there are holes into which wooden chocks and metal combs are inserted. The standard workbench is suitable mainly for self made, and if you also want to use power tools, then for this you need to choose a workbench with a large number of holes for stops.

locksmith workbench

The locksmith's workbench is a more powerful structure. It has metal carcass, on which a wooden cover up to 6 cm thick and covered with an iron sheet is laid. The lid is edged with a three-sided bead and, in most cases, a bench vise is installed on it. The tabletop on such workbenches is made powerful so that it can withstand high shock loads, including sledgehammers.

The material is chosen at will, but the most popular MDF is galvanized, which allows you to protect the countertop from the influence of aggressive environments such as gasoline, oils or solvents. In addition, this countertop is easy to clean from dirt. The locksmith's workbench is equipped with several retractable drawers for folding tools.

carpentry workbench

Another type of such structures is the carpenter's workbench. This workplace is designed for processing boards and has dimensions that are significantly larger than the previous two options. Its dimensions are up to 6 m long and 1 m wide. A stop for processing the board must be installed on the carpenter's workbench. It has a cutout in the form of a triangle, for fixing the board with wedges, and is used during the processing of its edges.

Making a construction workbench

Let's figure out how to make a carpentry workbench with your own hands. First you need to make a frame of bars, and between the legs, for strength, install a jumper and a drawer (a connecting element that holds the structure together). It is desirable that they be located at a distance of about 45 cm from the floor. The installation of the workbench frame occurs in this order. First you need to prepare the grooves, then assemble the structure and coat the connection points with glue. We carry out the final fastening with the help of clamps.

Worktop for workbench

It is worth recalling that the manufacture of any design occurs more quickly and efficiently if you have at hand at least the simplest drawing of a carpentry workbench or part of it. Below we give a drawing of the table top, top view.

If the countertop is made of several boards, then it is necessary to ensure that there are no gaps between them, in order to avoid, during subsequent work, dust clogging there. The dimensions of the tabletop should be 3-5 cm larger than the workbench itself, for greater ease of cleaning the tool. The tabletop must be processed with a grinder and varnished. This will serve as protection against getting splinters in your hands.

Installing a vice and creating stops

After we have installed the countertop, we need to mount a vise on them. To do this, a recess must be cut out on the work surface so that a vertical plate can be placed in the same plane with the table top. We put the vise in the place where they will stand in the future, it is desirable that this is not a corner, and we make a basting for drilling. Then fasten with nuts.

Note!

Stops can be purchased at the store, or you can make it yourself.

Then we advise you to make them rectangular in shape with the ability to adjust in height. It is desirable to make holes for stops for a length of 50% of the vise travel. In this situation, you can fix different workpieces well. A video instruction for making a workbench can be viewed in our article.

wooden workbench

Making a locksmith's workbench

Let's look at how you can make a locksmith workbench with your own hands.

1. Determine the height of the future table. For each person, it can be different, for example, if a man is 180 cm tall, then the height of the workbench is 90 cm. But still, for the final decision, you need to focus only on yourself.
2. Do not forget that the drawings of the locksmith's workbench, drawn by you, will be useful for faster and better assembly.
3. For a locksmith's workbench, the frame is best welded from a profile pipe and corners, but in extreme cases it can be made in the same way as a carpentry structure, from beams.
4. To make the structure as strong as possible, you need to put spacers between the legs. Sometimes, instead of spacers, a shelf is installed, in which you can later put the tool, paint and varnish liquids or other necessary items.
5. For stability of the structure, you can attach the legs to the floor. This will prevent the workbench from shaking while working.
6. Build a countertop from MDF and galvanize if possible. This will greatly increase its strength.
7. If you want your workbench to be equipped with drawers, then place skids under the upper bars, similar to those installed for drawers in. Then you will have a storage space for small parts, screws and nails.

Folding workbench

There is another type of workbenches that are used for both carpentry and metalwork. This is a folding workbench. It is very convenient in the absence of extra space in the room. After working on it, you can always fold it and put it in a corner to wait for the next job. In addition, it can be transferred to the country when folded. Such a workbench consists of two parts: a removable workbench and a folding table. It is usually made smaller than a stationary table.

DIY workbench video:

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